Equipment for the production of extracts
Leaching, extraction (from the word extractio - extract is the process of separating a mixture of solids or liquids, solvents or (extractants).
Uses
The extractor (extraction device) is used to extract useful substances from the products (organic substances)
- Pharmaceutical products
- Food Industry
- Oil processing
- Chemical Industry
- Metallurgical industry and other industries
The extraction process involves three phases:
- Mixing of the material mixture with the extract
- Separation - mechanically ongoing in two phases
- Removing extract of the two phases and recovery for reuse
Using these extraction equipment greatly reduces the extraction time, increases yield (extract increases) while simultaneously increasing the occupancy of active substances.
The isolation of the product of the extract, the extract recovery is distillation, evaporation, crystallization, salting, etc..
Benefits of extractions
- Lower operating temperature
- Increased efficiency of extraction of substances from dilute solutions
- Combination with other technological processes such as distillation, crystallization, ...
- Simplicity and acceptability of automation
The extraction method for the separation of the two components, in particular for substances with low solubility in the original solvent, is often used to extract two different selectivity.
The extractor with the rectification column and a reflux condenser.
The extraction takes place in the suction chamber, where the raw materials are received
Operation is based on recycling the extract over a hydrodynamic generator (multi-stage rotary cavitation homogenizer).
Technical parameters*
Volume | 120 |
drive motor, kW 17 |
Extractor for solids
The extraction process is performed in two ways:
- Periodically and continuously
The regular cycle usually consists of loading, extraction, unloading and preparing for the next cycle. For devices that operate continuously, there is no loading and unloading product, which saves time and increases productivity.
Periodic extractor with paddle
The extractor is a waterproof container with a lid, with mechanical lift and the inner sieve. Circulation of extract is solved using a specially designed mixer.
Device for hydrodynamic extraction of plant material.
Operation is based on recycling the extract over a hydrodynamic generator (multi-stage rotary cavitation homogenizer).
Extractor with periodic activity
The extractor is closed vertical cylindrical device. Circulation is provided by a pump (or hydrodynamic generator)
The continuous extractor for the extraction of liquids is arranged as follows. The rotary extractor has a rotor in the form of a perforated drum, which rotates about a horizontal axis
The pulsing process of extraction is enhanced in column by
- fluctuations in the liquid membrane
- In the columns, as is shown in picture
Track extractor
The middle of the extractor is made up of a belt conveyor. The belt consists of two parallel endless chains.
Rotary extractor
- 2 rotating rotors with its own shaft
- Drive common for both rotors