Vacuum homogenizing plant was invented for the manufacturing of various types of fluid, pasty or viscous material with diverse production needs.

Processes performed:

• Heating
• Chilling
• Boiling
• Stirring
• Dispersing
• Emulsifying
• Homogenization
• Deaerating

What is homogenizing unit 

The construction of this device comprises of an operating basin on the structure including insulation plus heating / chilling jacket. Lower speed stirrer with Teflon scrapers has a top drive. In the lower part of the operating container is an installed homogenizer with the rotor-stator mechanism. Container is installed on rotating supports with fixating. The produce is discharged by means of a recirculation mechanism.

According to the customer’s requirements, various degrees of automation can be chosen: weighing and discharging of the product, heating and chilling system, thawing, emulsifying, homogenizing, mixing speed control and a degree of vacuum.

Generating vacuum

The air elimination enables you to decrease the temperature of processing, which preserves its utility features.

Stirring procees

Specially designed agitator and an operating vessel guarantees uniform stirring of the material. Due to the unique “floating” scrapers, the material doesnt enter into the walls of the tank and provides maximum heating or cooling exchange from the walls to the material.

Homogenization process

The installed rotorstator homogenizing plant at the lower part of the vessel guarantees quick and effective distribution, emulsifying or homogenizing. The gained material has an attractive external look, solid, homogeneous form plus possesses a lasting shelf life. Thanks to the homogenizer, recirculating and material unloading are performed, without the need for extra pumps, increasing the hygiene and simple care of the machine.

Heating and chilling 

The heating and chilling jacket enables heating, melting or cooling actions to be performed in the same machine. As an option, “direct steam injection into the material” enables a substantial decrease in the heating time, which lowers production time.

The automatic control mechanism removes the need for human labor and ensures a constantly higher quality of the final material.

Advantages 

• Ability to process many different fluid, pasty, viscous or high viscous material.
• Minimal filling, 15% of the tank capacity.
• Highly achieving operation.
• Stable structure plus lasting trouble-free processing.
• Quick changeover to new material.
• Easy operating, care and cleaning.
• The machine is not loud
• Recirculating mechanism

OPTIONAL:

• Inserting additional ingredients into the homogenizer vacuum chamber.
• The funnel for inserting the ingredients into the container during the working cycle.
• Tilting the container.
• Lid can be opened with gas-filled silencers.
• Various types of stirrers.
• Adjustable rotational speed of the agitator.
• Giving the sharp steam into the product.
• Different levels of automation.
• GMP design.